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Jim Womack on Lean Manufacturing in China: Opportunities and Challenges

Jim Womack on Lean Manufacturing in China: Opportunities and Challenges

FromLean Blog Interviews - Healthcare, Manufacturing, Business, and Leadership


Jim Womack on Lean Manufacturing in China: Opportunities and Challenges

FromLean Blog Interviews - Healthcare, Manufacturing, Business, and Leadership

ratings:
Length:
24 minutes
Released:
Dec 4, 2006
Format:
Podcast episode

Description

Show notes: https://www.leanblog.org/12 
Remastered June 2021
LeanBlog Podcast #12 brings us a special guest, James P. Womack of the Lean Enterprise Institute, the author of many books including the classic (published 10 years ago) Lean Thinking and the more recent Lean Solutions. We ended up talking for about 40 minutes, so I'm going to split the discussion into two podcasts. In this first part, we focus more on China's adoption (or lack of adoption) of lean practices. In the second podcast, Jim talks more about general trends for China and for those considering doing business in China. Please visit www.leanpodcast.org for more podcasts in our series.
LeanBlog Podcast #12 Show Notes and Approximate Timeline
1:45: Womack's trips to China started in the 1980's… on his honeymoon
2:15: http://www.leanchina.org/ is the Lean Enterprise Institute in China
2:45: The Chinese have gone from being “not even mass producers” (staggering, mindboggling inefficiency) where the goal was job creation and control (20 years ago) to where now they are trying to be globally competitive in a serious way (but with a LONG history of doing things the wrong way)
4:10 :     “Management is hard” – what is modern management (or even lean management) for the Chinese?
5:00: Chinese learned management from multinationals, entrepreneurs (including “Andre the Pencil King”)
6:00: No real Toyota presence in China (other than a few joint ventures)

6:30: Any evidence of lean practices or lean thinking in China's shopfloors?
8:00  :     333Stories of waste from China
9:45: It's hard, from a cultural standpoint, for the Chinese to hear they should be like the Japanese (due to long standing animosity)
11:45: Lean can be a universal way of doing things, just as mass production can be a universal way
12:50: Does China have more hope for lean if they don't have such a long history with mass production? Womack says “why put in place the wrong thing (mass production)?” We can be General Motors or we can be Toyota… let's be Toyota.
14:30  : “They sense this low-wage thing is time limited…. They can't go on building cheap goods for Americans forever.”
17:30  : Womack's recent lean e-letter
19:10  : Wages are rising on the coast, but for commodity stuff, manufacturers will just move inland. We won't see the cost of labor really going up. The price of management is really going up though – seeing what ex-pats are being paid is putting upward pressure on management wages (folks with education)
22:30  : “I saw nobody at all working to improve the process… it looked like nothing had changed in 40 years.”Big big leap from there to everyone thinking its part of their job to improve.

A complete list of Jim's books can be found here.
Released:
Dec 4, 2006
Format:
Podcast episode

Titles in the series (100)

In this series, started in 2006, Mark Graban interviews leaders, practitioners, innovators, and legends in the ”Lean community.” Topics include Lean in manufacturing, healthcare, startups, and other settings. Special emphasis is given to leadership and management system concepts, including the Toyota Production System and related methods. But, we don‘t talk about ”Lean Six Sigma” much around here, if that‘s of interest to you... if you agree that Lean is more than ”just a bunch of tools in the improvement toolbox,” then this is the place for you. Visit the blog at www.leanblog.org. For feedback, email mark@leanblog.org. All past episodes, with show notes and more, can be found at www.leancast.org.