Gunsmith Tools, Cutter & Gauges: A Primer
By Pete Brownell and Mark Dye
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About this ebook
Users of tools seldom know or understand how or why a tool is designed a certain way. They are so concerned with the result of the work, that they don't consider the process itself.
In this primer all of the American makers of gunsmithing reamers, gauges and other tools have come together to answer the questions that every gunsmith should know the answer to. Understanding tools will increase your efficiency and the quality of your work. Making you more money and making clients happy with the end product.
Damaging tools or guns because of the lack of some basic knowledge is wasteful as well as unnecessary.
Consider this the FAQ (Frequently Asked Question) book for tools and thier correct use. Professionals are seldom taught this information in school. In stead they opperate on wives tales and mysteries that one guy shares with the next. Hobby gunsmiths have it even worse as they seldom receive any formal training at all.
These tools are not black magic. They are fabricated with tried and true design principals. If this subject interests you, the benefits of this information will make your life much easier. Tools life, will be better, saving you lots of money over time.
Instead of taking a lifetime to pick this information up, one tid-bit at a time, read this primer and jumpstart your knowledge base by many years.
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Gunsmith Tools, Cutter & Gauges - Pete Brownell
Products
Reamers for Firearms:
What every gunsmith should know!
Many types of reamers are used on firearms. The primary differences are in what they are designed to accomplish, the technology is nearly identical to common reamers otherwise.
Chamber Reamers
There are just a few makers of chamber reamers in the United States that specialize in this work. Boutique reamer makers come and go; there are of course makers in other countries. It’s rare to see reamers from other countries so we will concentrate on American makers.
Most modern reamers have five (5) or six (6) cutting flutes. Five flute reamers are normally a special order item from the reamer makers and have become popular for barrels with 5R rifling. Rimfire or small caliber reamers may come with less flutes simply for the ease of manufacturing. The number or cutting flutes has zero (0) effect on the ability of the reamer to do its job, as proven by single flute reamers (cannon reamers as seen here).
Figure 1 Cannon Reamer. One cutting edge.
Multi-fluted tools, such as chamber reamers, tend to center themselves in the bore. Nevertheless, chamber reamers are piloted to insure that they do cut concentrically.
All Chamber Reamers are Form Cutters
That means these reamers contain all the dimensions and features of the chamber they are designed for. So a standard chamber reamer always has the body, shoulder, neck and throat required for the cartridge to fit into the chamber and be fired. All modern chamber reamers will have a pilot, they are available with both fixed/solid pilots and removable/bushing pilots. Both styles are capable of producing accurate chambers. We will cover pilots later.
What direction do I turn this thing?
The reamer turns clockwise when cutting, or the barrel would turn counter clockwise on the reamer in a lathe. Running the tool backwards will damage it.
What about belted or rimmed calibers?
Figure 2 Belted Magnum Chamber Reamer
Belted or Rimmed reamers are exactly like the reamers described above, except they include the rim or belt cutting surfaces at the base of the reamer. Again, they contain all the features of the chamber in a single cutter.
Roughing chamber reamers as the name suggests, cut a large amount of material out to reach chamber dimensions, they are necessarily smaller in diameter than the finish reamer. So, you will need a Finisher chamber reamer to achieve the desired finished chamber dimensions. Roughers are most commonly used in production situations where time is a big factor. They save time when you are cutting many chambers for the same cartridge. Some small custom shops will use a resize die reamer as a rougher as a money saver.
Finish chamber reamers cut the chamber precisely to the cartridge dimensions. When retaining the same barrel bore, often a Finish reamer is all that is needed to chamber or re-chamber.
Re-sizer chamber reamers are for cutting a full length sizing die. If you are requesting a custom chamber reamer and expect to reload, it is recommended to order a re-sizer chamber reamer to have a matched set for precision loads.
Reamer Nomenclature
Figure 3 Average Rimless Bottleneck Chamber Reamer
Figure 4 Nomenclature for Facets of the Reamer Flutes, Note the red along the cutting edge at the top of the picture, shows profile/form of reamer.
Custom Reamers
These tools may or may not work with SAAMI standard ammunition depending on the dimensions specified by the customer. It is necessary to fully understand headspace and the relationship between ammo and the chamber when ordering custom tools.
Custom reamers can be ordered from reamer makers that have custom features or dimensions to the customer’s desire. These are