Illustrated Encyclopedia of World Railway Locomotives
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Illustrated Encyclopedia of World Railway Locomotives - Dover Publications
ILLUSTRATED ENCYCLOPEDIA OF
WORLD RAILWAY LOCOMOTIVES
ILLUSTRATED ENCYCLOPEDIA OF
WORLD RAILWAY
LOCOMOTIVES
Edited by
P. Ransome-Wallis
DOVER PUBLICATIONS, INC.
Mineola, New York
Copyright
Copyright © 1959 by P. Ransome-Wallis
All rights reserved.
Bibliographical Note
This Dover edition, first published in 2001, is an unabridged republication of the work originally published in the United States of America by Hawthorn Books, New York, in 1959, and simultaneously in Canada by McClelland & Stewart Ltd., Toronto, under the title The Concise Encyclopedia of World Railway Locomotives. All of the illustrations included in the original edition have been reproduced in the Dover edition in black and white.
Library of Congress Cataloging-in-Publication Data
Illustrated encyclopedia of world railway locomotives / edited by P. Ransome-Wallis.
p. cm.
Reprint. Originally published under title: Concise encyclopedia of world railway locomotives. New York : Hawthorn Books, 1959.
Includes bibliographical references and index.
ISBN 0-486-41247-4 (pbk.)
1. Locomotives—Encyclopedias. I. Ransome-Wallis, P. (Patrick) II.Title: Concise encyclopedia of world railway locomotives.
TJ605 .145 2001
625.26’03—dc21
00-064399
Manufactured in the United States by Courier Corporation
41247402
www.doverpublications.com
CONTENTS
Some useful conversion factors
Abbreviations
Introduction by the Editor
Acknowledgments
CHAPTER ONE
DIESEL RAILWAY TRACTION
by J. M. DOHERTY, A.M.I. Mech.E., A.M.I. Loco.E.
PART I. ENGINES
Basic requirements
Construction
Camshafts
Connecting rods
Crankcase
Crankshafts
Cylinders
Cylinder heads
Cylinder liners
Pistons
Development
The first internal combustion engine
The first compression ignition engine
Four- and two-stroke cycles
Injection systems
Lubrication and cooling
Power output and speed control
Pressure charging and intercooling
Starting equipment and auxiliaries
Compressed air starter motors
Devices to safeguard the engine
Tabulated particulars
Torque and power curves
Brake horsepower
Torque
PART II. TRANSMISSIONS
Automatic control
Automatic gear changing
Factors governing choice of engine and transmission
Ideal performance and transmission efficiency
Multiple-unit operation
PART III. TRANSMISSIONS: ELECTRIC
Basic principles
Development
Forced ventilation
Control equipment
Auxiliary generator
Battery
Blowers
Contactors
Driver’s controls
Generators
Load control: constant speed
Servo field regulation
Load control: variable speed
Starting and stopping
Traction motors
Gear ratios
Spur type double reduction gearing
PART IV. TRANSMISSIONS: HYDRAULIC
Development
Hydraulic torque converters
Krupp transmission
Lysholm-Smith transmission
Mekydro transmission
Voith transmissions
Hydraulic transmission
The control system
Split-drive or Diwar transmission
Zahnradfabric: hydromedia transmission
PART V. TRANSMISSIONS: MECHANICAL
Basic principles
Development
Fluid couplings and friction clutches
Gears: constant mesh
Gears: epicyclic
Gears: synchro-mesh
Compressed air operation
Propulsion by the Fell system
PART VI. DIESEL LOCOMOTIVES
Development
Bogie and articulated locomotives
Rigid frame locomotives
Chain drive
Individual axle drive
Shaft drive
Side-rod drive
The transmission
Rigid frame locomotives with electric transmission
Structural data
Six-wheeled bogies
The bogie frame
Roller-bearing axle-boxes
Structural data: frames and superstructure
Rigid-frame diesel locomotives
Brakes, types of
Clasp brakes
Disc brakes
PART VII. DIESEL RAILCARS AND DIESEL TRAINS
Development
Bogie and articulated railcars
Underfloor-mounted horizontal-type engines
Structural data
Body and underframe
Bogies
Four-wheeled railcars
PART VIII. DIESEL LOCOMOTIVES AND RAILCARS: OTHER EQUIPMENT AND TESTING
Braking systems
Dynamic braking
Rheostatic braking
Straight-air brakes
Vacuum brakes
Exhaust-conditioning and flame-proofing
Exhaust-conditioning
Flame-proofing
Fire protection
Testing
Train heating
CHAPTER TWO
DIESEL TRACTION IN NORTH AMERICA
by DAVID P. MORGAN
PART I. THE CONQUEST OF DIESEL TRACTION IN NORTH AMERICA
Dieselization in North America
Ease of financing
Indices of diesel efficiency
Operating advantages
Steam power development reaches finality
PART II. HISTORY OF DIESELIZATION IN NORTH AMERICA
1906–23. Self-propelled railcars
1923. The first diesel-electric locomotive
1925. First commercially produced
diesel
1925–36. Early diesel switcher production and acceptance
1928. The first road diesel locomotive
1934. Enter the streamliners
1935. Non-articulated road diesel passenger units
1936. The yards go diesel
1939. The road freight diesel appears
1941. Introduction of road-switchers
1941–45. Effect of World War II on dieselization
1946. The diesel at War’s end
PART III. THE DIESEL LOCOMOTIVE
The basic diesel unit
Car body design
Cab units
Hood units
Road-switchers
Box-cab units
Optional equipment
Running a diesel
Wheel arrangements
PART IV. DIESEL LOCOMOTIVE BUILDERS
Alco Products Inc., Schenectady, N.Y.
Baldwin–Lima–Hamilton Corporation, Philadelphia, Pa.
Electro-motive division of General Motors Corporation
Fairbanks-Morse and Co.
General Electric Corporation
Other manufacturers
PART V. THE OPERATING OF DIESEL LOCOMOTIVES
The building block
principle
Dieselization methods
The road-switcher
Rostering of diesels
Technological developments in physical plant
PART VI. DIESEL LOCOMOTIVE MAINTENANCE AND REBUILDING
Maintenance facilities
Maintenance procedures
Rebuilding or upgrading?
PART VII. BY-PRODUCTS OF DIESELIZATION
Demonstrations
The export market
Influence of the diesel on other types of motive power
Non-locomotive uses for the diesel engine
Rail diesel cars
PART VIII. THE FUTURE
The diesel of tomorrow
Competition from other forms of motive power
Electrification
Atomic Energy
Gas turbine
Prediction
CHAPTER THREE
ELECTRIC MOTIVE POWER
by F.J.G.HAUT, F.R.S.A., B.Sc.(Eng.), A.M.I. Mech.E., M.I. and S.Inst.
PART I. DEVELOPMENT OF ELECTRIC TRACTION
1835–70. Early attempts to use electricity for railway traction
1870–95. Early locomotives in the United States and Europe
1879. Werner von Siemens’ locomotive
1884. The work of René Thury
1885. Van Depoele and F.J. Sprague
1883–88. L. Daft, S.D. Field, and T.A. Edison
1890–1910. The first main line electrifications
1890–1901. London Underground Railways
1894–95. Baltimore and Ohio Railroad
1899. Burgdorf–Thun Railway
1901–03. The Zossen–Marienfelde tests
1902–10. The Simplon and other Alpine electrifications
1903. H.T. direct current locomotive for St George, De Commiers–Le Mure
1905. Seebach–Wettingen electrification
1907–18. Noteworthy electrification schemes in America
1907. The first electric locomotives for the N.Y., N.H. and H.R.R.
1916. The locomotives of the C. M. and St P.R.R.
1902–22. Railway electrification and electric locomotives in Europe
The Austrian Alpine Railway (single phase A.C.)
The Lancashire and Yorkshire Railway (D.C.)
The Loetschberg Railway (single phase A.C.)
The London, Brighton and South Coast Railway (single phase A.C.)
The Metropolitan Railway (D.C.)
The Midi Railway locomotive trials (single phase A.C.)
The Silesian Mountain Railways (single phase A.C.)
The Simplon Railway (three phase A.C.)
1919–39. World development of electric locomotives and motor coaches
Gotthard Line locomotives
Great Indian Peninsular Railway – British-built locomotives
Italian Railways – standard 3,000 volt D.C. locomotives
North Eastern Railway express passenger locomotive
Pennsylvania Railway electrification and its locomotives
South African Railways mixed traffic locomotives
Southern Railway scheme – motor coaches and trailers
Swedish Iron Ore Railways and their locomotives
PART II. AN EVALUATION OF THE PRINCIPAL ELECTRICAL SYSTEMS ON RAILWAYS, AND LOCOMOTIVE TYPES EMPLOYED
PART III. DESIGN AND CONSTRUCTION OF ELECTRIC MOTIVE POWER
Basic design principles
The electrical part
Current collectors
Main circuit breaker
Traction motors
Transformers, regulating equipment and resistances
The mechanical part
The body
The driver’s cab
The drive
The frame
Running gear
PART IV. MODERN ELECTRIC LOCOMOTIVES: A SURVEY OF CURRENT PRACTICE
British Railways
Bo+Bo and Co-Co locomotives, 1,500 volt D.C.
Co-Co locomotives, 660 volt D.C.
Bo-Bo locomotives, 675 volt D.C.
Future policy
French State Railways (S.N.C.F)
Co-Co and Bo-Bo locomotives, 1,500 volt D.C.
Bo-Bo series, BB-9000
Heavy shunting (switching) locomotives, 1,500 volt D.C.
Single-phase, 50-cycle A.C. locomotives: four basic designs
New Bo-Bo and B-B locomotives for the Paris–Lille 25 kV. A.C. electrification
Indian Railways
Co-Co 3,600 h.p. locomotives, 1,500 volt D.C.
Netherlands Railways (N.S.)
Co-Co locomotives, 1,500 volt D.C; European and American designs
New York, New Haven and Hartford R.R. (USA)
Rectifier locomotives for single-phase A.C. and D.C.
New Zealand Government Railways
British-built Bo-Bo-Bo locomotives, 1,500 volt D.C.
Pennsylvania R.R. (USA)
Ignitron rectifier locomotives
South African Railways
British-built Bo-Bo locomotives, 3,000 volt D.C.
British-built 1-Co+Co-1 locomotives, 3,000 volt D.C.
Swiss Federal Railways (S.B.B.)
Co-Co locomotives, series Ae 6/6., 15,000 volt A.C. 16 2/3 cycles.
Heavy shunting (switching) locomotives, series Ee 6/6
Metre-gauge, rack and adhesion locomotives
Turkish State Railways
Bo-Bo locomotives, single-phase, 50 cycle A.C.
Virginian Railroad (USA)
Rectifier locomotives
PART V. THE ELECTRIC MOTOR COACH AND MOTOR COACH TRAIN
Basic considerations
The Germanium power rectifier for motor coaches
Description of the Germanium rectifier
The first traction rectifier
Subsidiary equipment
Tests and trials
Modern equipment for British Railways
Multiple-unit stock for 1,500 volt D.C.
Multiple-unit stock for Liverpool–Southport line – 630 volt D.C.
Single-phase, 50-cycle A.C. stock for 25 kV or 6.6 kV
Single-phase, 50-cycle A.C. stock for the Lancaster–Heysham line
Motor coach trains for India
Motor coaches in Switzerland
Swiss Federal Railways: all-purpose motor coaches
Swiss privately-owned railways: B.L.S. high-speed twin-unit rail cars
Swiss privately-owned railways: smaller companies’ equipment
Suburban train sets for the S.N.C.F.
Train sets for the Netherlands Railways
Train sets for the Swedish State Railways
PART VI. UNDERGROUND RAILWAYS
London’s underground railways
The Paris Metro
Motor coaches with pneumatic tyres
Rome underground railway
Toronto subway coaches
CHAPTER FOUR
THE RECIPROCATING STEAM LOCOMOTIVE
by C.R.H. SIMPSON, A.M.I. Loco.E.
PART I. CONSTRUCTION AND DESIGN: A CONCISE ENCYCLOPEDIA
PART II. STEAM LOCOMOTIVE EXPERIMENTS
Blast pipes
Boilers
Boosters
Compounding
Two-cylinder systems
Three-cylinder systems
Four-cylinder systems
Triple-expansion
Condensing
Cylinders
Fuels
Coal and oil
Colloidal fuels
Pulverized coal
Wood and peat
Streamlining
Superheaters
Smoke box superheaters
Boiler barrel superheaters
Cusack-Morton superheater
Fire-tube superheaters
Valves
Valve gears
CHAPTER FIVE
ILLUSTRATED SURVEY OF MODERN STEAM LOCOMOTIVES
by H. M. LE FLEMING, M.A.(Cantab.), A.M.I. Mech.E., M.I. Loco.E., M.N.E.C. Inst.
PART I. STANDARD GAUGE: 4 ft 8½ in. NORTH AMERICAN
PART II. STANDARD GAUGE: 4 ft 8½ in. NORTH AMERICAN ARTICULATED
PART III. STANDARD GAUGE: 4 ft 8½ in. BRITISH AND AUSTRALIAN
PART IV. STANDARD GAUGE: 4 ft 8½ in. FRENCH
PART V. STANDARD GAUGE: 4 ft 8½ in. AUSTRIAN, CZECHOSLOVAK, AND SCANDINAVIAN
PART VI. STANDARD GAUGE: 4 ft 8½ in. GERMAN AND SOUTH-EASTERN EUROPEAN
PART VII. BROAD GAUGE: 5 ft 6 in. – 5 ft 0 in.
PART VIII. CAPE GAUGE: 3 ft 6 in.
PART IX. METRE GAUGE: 3 ft 3 in.
PART X. NARROW GAUGE: 3 ft 0 in. – 2 ft 0 in.
CHAPTER SIX
THE TESTING OF LOCOMOTIVES
by S. O. ELL
PART I. STEAM LOCOMOTIVE THEORY AND DATA
Action of the locomotive
Automatic supply of the working medium
Conversion of the working medium into tractive force and displacement
Boiler performance
The principal relationships
(i) Heat and weight of steam produced
(ii) Heat in steam produced and heat released in the firebox
(iii) Heat liberated by combustion and heat in coal consumed
(iv) The steam–coal relation
Coals
Origin and nature
Bituminous coal
Proximate or engineering analysis
Calorific value
Ultimate or chemical analysis
Grading for locomotive purposes
Properties of representative coals
Combustion
Definition
The chemistry of combustion
The physical complement of combustion
Cylinder performance
Draughting
Definition
Operation
The ejector action
Heat transfer
The measurement of coal and water consumption
PART II. STATIONARY TESTING PLANTS
Objects and origins
Brief description of the British stationary plants
Swindon
Rugby
PART III. DIESEL LOCOMOTIVES
PART IV. ROAD TESTING
Dynamometer cars
General description
Origin and development
Methods and systems of road testing
Discussion
Origin of road testing under controlled conditions
Comparative observational tests
Resistance of locomotives
(i) Machinery resistance
(ii) Inherent resistance
(iii) Incidental resistance
Resistance of vehicles
Coaching stock
Multiple unit main-line stock
Freight vehicles
Traction relations
The equivalent drawbar tractive effort
The rail tractive effort
The actual drawbar tractive effort
PART V. PERFORMANCE AND COST OF ENERGY
CHAPTER SEVEN
THE STEAM LOCOMOTIVE IN TRAFFIC
by O. S. NOCK, B.Sc.(Eng.), M.I.C.E., M.I. Mech.E.
PART I. CONDITIONS OF SERVICE
Introductory
Firing rates
Effect of fuel
Influence of gradients
Civil engineering restrictions
Rostering of locomotives
Cyclic workings
Route availability (the effect of hammer blow)
Locomotives for special service
Technical train timing
Ruling rate
Theoretical diagrams
Recovery time
PART II. STANDARDIZATION OF LOCOMOTIVE DESIGNS
Introductory
General utility locomotives
Need for general utility types
British 4−6−0 general utility types
Stanier class 5
4−6−0 workings
Range of standard designs
Great Western practice
The six-coupled suburban tank locomotives
Valve design: its importance
Contribution to standardization
Long-lap, long-travel valves
Overseas practice: a comparison
PART III. HUMAN FACTORS IN LOCOMOTIVE RUNNING
Introductory: the training and selection of enginemen
The British position
Allocation of engines to crews
Psychology in running
Signalling and automatic train control
Signal sighting
British systems
American practice
PART IV. PERFORMANCE: AN ANALYSIS OF SOME SEVERE PASSENGER DUTIES
British, French, and American work compared
Special train
Service train: Cornish Riviera express with dynamometer car attached
Exeter–Salisbury
Salisbury–Winklebury
Winklebury–Waterloo
Pennsylvania R.R. Class K-4
4−6−2
Steam versus diesel trials on N.Y.C. system
Working of Beyer-Garratt locomotives in Africa
CHAPTER EIGHT
THE ORGANIZATION OF A STEAM MOTIVE POWER DEPOT
by G. FREEMAN ALLEN, Parts I, II & III, and by P. RANSOME-WALLIS, Part IV
PART I. THE MOTIVE POWER DEPARTMENT
Allocation of locomotives
District organization
Local organization – the shedmaster and his staff
Clerks
Enginemen
Running foremen and locomotive inspectors
Shed grades
Tradesmen
PART II. THE PLANNING AND LAYOUT OF A RUNNING SHED
The roundhouse
The parallel-road shed
PART III. THE ROUTINE OF A LARGE RUNNING SHED
Cleaning of engines
Preparation of engines
Repairs and the X-day scheme
X-days – boiler washouts and periodical examinations
PART IV. STEAM ENGINE TERMINALS IN THE UNITED STATES
Engine terminals
The servicing shed
The maintenance termina
Hot boiler washout plant
CHAPTER NINE
UNCONVENTIONAL FORMS OF RAILWAY MOTIVE POWER
by P. RANSOME-WALLIS, M.B., Ch.B.
PART I. MULTI-CYLINDER STEAM LOCOMOTIVES
Reciprocating steam locomotives with gear drive
The Sentinel Patent locomotive
The Shay locomotive
Multi-cylinder steam locomotives with direct drive
The Paget locomotive (1908)
The Henschel 1−Do−1 locomotive (1941)
The Southern Railway Leader
Class (1948)
Coras Iompair Eireann, peat-burning locomotive (1958)
PART II. STEAM LOCOMOTIVES USING VERY HIGH PRESSURES
PART III. STEAM TURBINE DRIVEN LOCOMOTIVES
Condensing turbine locomotives with electrical transmission
The Reid-Ramsay turbine-electric locomotive (1910)
The Ramsay turbine-electric locomotive (1920)
The Union Pacific R.R. 4−6−4+0−6−4 units (1938)
Condensing turbine locomotives with mechanical transmission
The Zolly turbine locomotive (1921)
The Krupp turbine locomotive (1922)
The Ramsay Macleod turbine locomotive (1924)
The Ljungstrom turbine locomotives (1924–28)
Non-condensing turbine locomotives with electrical transmission
Chesapeake and Ohio R.R. No. 500 (1947)
Norfolk and Western R.R. No. 2300 (1951)
Non-condensing turbine locomotives with mechanical transmission
Belluzzo’s engine (1907)
Grangesberg–Oxelosund (Sweden) 2−8−0 locomotive (1922)
Stanier 4−6−2 turbomotive for the L.M.S.R. (1935)
Pennsylvania R.R. 6−8−6 Class S-2
(1946)
Other applications of the steam turbine to the railway locomotive
PART IV. CONDENSING TENDERS FOR RECIPROCATING LOCOMOTIVES
South African 4−8−4 locomotives Class 25
PART V. RACK AND SIMILAR LOCOMOTIVES
Rack locomotives: steam
(i) Rack adhesion
(ii) Rack only
Rack locomotives: diesel
Railcars for the Monte Generoso Railway (1958)
Rack locomotives: electric
Some systems of rack working
The Riggenbach system
The Abt system
The Locher system
Braking systems
The Fell system
PART VI. MISCELLANEOUS UNCONVENTIONAL MOTIVE POWER
Dual powered locomotives
Diesel and electric locomotives
Diesel electric – electric locomotives
Electrically heated steam locomotives
The Kitson-Still locomotive, 1927
Propeller-driven railcars
CHAPTER TEN
THE GAS TURBINE IN RAILWAY SERVICE
by P. RANSOME-WALLIS, M.B., Ch.B.
PART I. GAS TURBINE-ELECTRIC LOCOMOTIVES
Outline of the basic principles of the working of a gas turbine-electric locomotive
Brief description of some gas turbine-electric locomotives
The first gas turbine-electric locomotive (1943)
Gas turbine-electric locomotives for British Railways
Gas turbine-electric locomotives for the Union Pacific Railroad of America
PART II. THE TURBO-DIESEL LOCOMOTIVE
Swedish turbo-diesel locomotives
French experimental turbo-diesel locomotive, No. 040. GA. 1
CHAPTER ELEVEN
CONCISE BIOGRAPHIES OF FAMOUS LOCOMOTIVE DESIGNERS AND ENGINEERS
by H.M. LE FLEMING, M.A.(Cantab.), A.M.I. Mech.E., M.I. Loco.E., M.N.E.C. Inst.
APPENDIX I. Wheel arrangement: steam power
APPENDIX II. Wheel arrangement: diesel and electric wheel notation
APPENDIX III. Glossary of Locomotive Terms
For Further Reading
Notes on Contributors
FEATURED PLATES
LIST OF PHOTOGRAPHS
Some useful conversion factors
(to two places of decimals)
___________________
___________________
___________________
___________________
___________________
___________________
DENSITY
1 cubic centimetre water at 4° centigrade weighs 1 gramme.
1 cubic foot water at 4° centigrade weighs 62.43 pounds.
1 litre water at 4° centigrade weighs 1 kilogramme.
1 gramme per cubic centimetre = 62.43 pounds per cubic foot.
___________________
PRESSURE AND FORCE
1 inch of mercury at o° C.
1 millimetre of mercury
1 pound
1 foot of water
Standard Atmospheric Pressure
1 pound per square inch
1 pound per square foot
1 kilogramme per square centimetre
1 kilogramme per square millimetre
1 ton (long) per square inch
1 gramme per square centimetre
1 hectopieze (hpz)
C.V. (Metric horsepower)
___________________
TEMPERATURE
F. indicates degrees Fahrenheit scale.
C. indicates degrees centigrade scale.
1 degree F. = (9/5 × C.)+32.
1 degree C. = 5/9 (F.—32).
Abbreviations
Note: Where tons are given, these are always English long tons (2,240 lb.) except in Chapter 2, where tons refer to American short tons of 2,000 lb. Metric tons (2,204.6 lb.) are always written as tonnes or t.
Introduction
by THE EDITOR
Little more than a century and a half has passed since the invention of the steam engine started the incredible social and industrial revolution which has now reached the stage of the exploration of outer space, electronics and all that this implies, and the utilization of nuclear power in a wide range of application.
The use of steam as a means of land transportation did not really come into being until Stephenson demonstrated at the Rainhill Trials of 1829 that the multi-tubular boiler, draughted by the exhaust steam from the cylinders provided a machine which, the harder it was worked the more coal was consumed and the more steam was generated. Conversely, when the locomotive was worked lightly less coal was consumed and less steam generated. This so-called automatic action
has been the corner-stone upon which all successful coal-burning steam locomotive practice has ever since been founded. By its very nature, therefore, the steam locomotive is a machine whose performance depends very greatly upon the skill of the men who drive it and who feed fuel to its boiler.
It is far from being a machine of precision in the accepted modern sense and men who work with steam locomotives, and indeed many who do not, have often endowed the machine with human attributes. Experienced and completely normal locomotive men may be heard talking to their engines in a manner that makes the uninformed observer question their sanity. But it is these men who, by being at one with the machine, have demonstrated time and again, that the steam locomotive is capable of almost incredible feats of power and performance when it is understood and sensitively handled. Considering the abuse to which it has often been subjected and at times the scanty maintenance which it has received, the steam locomotive has very seldom fallen down on the job and for all time it will remain as one of the staunchest friends man has ever had.
Some of the friendliness with which it has been treated must stem from the fact that unlike most other forms of power, it has never been adapted in war for the destruction of human life. Rather have its designers been at pains to produce, not only an efficient machine, but a thing of beauty, of graceful curves and perfect balance. In many countries, the fashion has been to embellish the machine with gaily coloured paint and with trimmings of polished steel, copper and brass.
In the realm of sound also, the steam locomotive possesses attributes which have the power to stir the souls of men. The rhythmic beat of the exhaust is the basis of music, its tempo denotes urgency, power, brutality when working hard, contentment, tranquillity and even lethargy, when running easily. Men have spent months of patient work to provide it with a warning cry which is at once penetrating, melodious, characteristic, and the locomotive whistle has become the most widely recognized sound in the world.
By its individualism and the fact that it demands of men a measure of conscientious hard and dirty work, the steam locomotive is becoming more and more of an anachronism in this modern age. For this is an age of impersonality, precision and remote control with the individual counting for less and less while the masses crowd ruthlessly on towards uncontrolled saturation.
In their endeavours to provide a more exact and precise instrument of transportation necessary to meet modern requirements, the engineers have somewhat belatedly turned away from steam towards electricity and the internal combustion engine. In these media they have found forms of power which depend upon no special skill in the driving and which can always be relied upon to give an exactly calculated output by the movement of a simple lever. No longer is it necessary to nurse
the engine before making some extra demand of it, for the maximum of which the machine is capable is always and continuously available for the movement of a lever or the throwing of a switch. The human feeling towards the machine has gone and no longer do men address their charges as old girl
or even as old bitch
!
Such changes on a world-wide scale are taking place with great rapidity and with a seemingly inexhaustible supply of money. For modern railway motive power is expensive, even by post-war standards. In Britain one may quote the £200,000 paid for the 3,000 H.P. Deltic diesel-electric locomotive and compare it with the £8,000 paid for a main-line express steam locomotive only twenty-five years ago. Furthermore, experience on the dieselized railroads of the United States suggests that the economic life of a diesel locomotive is not more than fifteen years, about half of that of a steam locomotive, though during its life it produces as much as three times the amount of work. Also a very high degree of standardization is possible with both diesel and electric motive power and in the United States all the individual railroads are operated by no more than a total of eleven types of diesel locomotive, and this is rapidly being reduced to seven. With such opportunities for economy, it seems incredible that on the nationalized railways of Britain some forty-nine different types of diesel locomotive have been introduced since 1948.
The diesel comes really into its own, however, when operating availability is assessed. With no fire to clean and no boiler to wash out, it is capable of giving six and a half days of service out of every seven, over long periods of time. It is true that when given equal conditions of maintenance, trials on the New York Central Railroad proved the modern steam locomotive to be but very little inferior to the diesel on all counts. But these trials were of limited duration and it is certain that if the period of trial had been extended to several years, the diesel would have been greatly superior. The over-all efficiency of the diesel is without doubt much higher than that of the steam locomotive.
A deciding factor in favour of diesel traction in many countries is the ever-increasing cost of coal, and in the recent past, shortages occasioned by strikes and inefficient working. The long strike in the coal industry in the United States after the last war was a very large factor in deciding the railroads to abandon the steam locomotive in favour of the diesel. On the other hand there is very real concern that in countries such as Britain, once said to be built on coal, a major part of the transportation system should become so dependent upon oil, all of which has to be imported by sea from vulnerable and politically unstable parts of the world.
Electric traction offers even greater precision in operation than does diesel traction. Because it has no reciprocating parts, the electric locomotive has great advantages over both its rivals in simplicity, maintenance, durability and efficiency. As, however, it is not in itself a prime mover but must draw its current from wire or rail, the electric locomotive or train requires a great deal of fixed equipment before it can function at all, and the cost of such equipment is very high. None the less it would appear that for many countries, especially those of Western Europe, the ideal transportation system for the future may well be electric, using current from nuclear-powered generating stations or from hydro-electric schemes where this is practicable. This appears at present to be the best solution to the dependence of ourselves and many others on Middle East oil.
Enormous improvements have been made in electrical traction equipment in recent years, and these have enabled high-voltage, single-phase industrial alternating current to be used in comparatively small locomotives and suburban train sets.
The pattern for the future seems to be one of electrified main lines with diesel-operated branch lines and secondary lines on which the traffic offering does not warrant the high first cost of electrification. It appears unlikely that locomotives individually powered by nuclear reactors will be available for many years to come. Nuclear power on such a small scale would be extremely costly, and economically unsound in the present state of our knowledge.
In spite of these and other modern trends in means of railway transportation, it is wrong to assume that the steam locomotive is dead. It is probable that it will survive for many years and indeed at this time new steam locomotives are being built for Africa, China, India, Turkey and the U.S.S.R., and this is by no means a complete list. Very much more than 50 per cent of the railway traffic of the world is still handled by steam locomotives and is likely to be so for a long time to come.
This Concise Encyclopedia appears then at a time when great changes are occurring throughout the world in the pattern of railway motive power. This time of transition is unique because there are at work, often in a single country, the steam locomotives of the past side by side with all the other different forms of railway locomotion which are likely to be used in the foreseeable future. It is probable that there never has been and never will be again a more interesting and important period.
In this book we have given an account of the immediate past, surveyed the present and anticipated what we think may be the future.
The book has been compiled by a team of experts, each a well-known authority in the subject on which he writes. The standard of the work is such that it will be a useful book of reference for the engineer and the railwayman for many years to come. There are many outside the railway whose interest in and knowledge of locomotives is searching and profound, and to them this volume should be a mine of information.
When planning this book we paid great attention to published works, and each subject has been planned partly with a view to filling the gaps
in existing literature. For this reason there is an unavoidable, but not, we think undesirable, lack of uniformity between chapter and chapter. For example there is an abundance of literature on the history of the steam locomotive and on its technical description. So we have omitted the former and confined our technical description to a concise encyclopedia of components. It has, however, been possible to include some interesting and little-known information in this chapter. We have given a comprehensive survey of modern practice and authoritative accounts of locomotive testing, performance and operation. The history of electric traction has been dealt with in some detail, and a detailed survey of modern practice given. The emphasis in the chapter on diesel motive power is on engines and transmissions, which are very fully described and discussed.
A survey of the impact of the diesel-electric locomotive in the United States gives an up-to-date description of this recent form of motive power in a country which is, by now, nearly one hundred per cent dieselized.
In the chapter on unconventional motive power, a brief account is given of the efforts of engineers to find a locomotive which would improve upon the low efficiency of the Stephenson engine. A section on the gas turbine locomotive shows what has been and is being done to adapt this form of power to railway traction.
The bibliography has been carefully compiled to include most of the important works on railway motive power, and the appendices include several useful items which have not hitherto been published in a single volume.
In spite of our title, it has not been found convenient or rational to keep slavishly to encyclopedic form, though wherever possible this has been done, and it was thus decided that an index was not necessary if a reasonably detailed table of contents was given.
Some repetition of facts and formulae, as between chapter and chapter has been allowed for the sake of continuity and completeness when dealing with each subject. In addition, the work is adequately cross-referenced.
The preparation of this book has been an enormous task of selection, reference, and research. The contributors have worked as a team – I think a happy team – and have given every possible assistance to their Editor, a fact which he has deeply appreciated. For he is the only one among them who is not professionally connected in some way with world locomotives.
ACKNOWLEDGMENTS
The Editor and the Contributors wish to thank the many individuals and organizations who have so generously assisted them in the preparation of this book.
For their reading of part or all of the manuscript and for most helpful advice their thanks are due to: B. K. Cooper, Esq., P. C. Dewhurst, Esq., M.I.C.E., M.I.Mech.E., M.I.LOCO.E. and Robert G. Lewis, Esq. (U.S.A.).
For information and data willingly provided, thanks are especially due to: The Association of American Railroads; British Railways; The Curator of Historical Relics; British Transport Commission; Coras Iompair Eireann; The English Electric Co., Ltd; The General Electric Company of America; Messrs Henschel-Werke; The Institute of Locomotive Engineers, London; The Institute of Mechanical Engineers, London; A. Reidinger, Esq., M.I.LOCO.E.; Société Nationale des Chemins de Fer Français; The Society for Cultural Relations with the U.S.S.R.; A. Stephan, Esq.; Messrs The Swiss Locomotive & Machine Works; Messrs The Swiss Industrial Company; The Union Pacific Railroad Co; J. William Vigrass, Esq., and many others.
In response to our requests, many hundreds of photographs, and with them much information, have been received from all over the world. Credits are given beneath each photograph published and our thanks are due not only to those whose names appear, but to all those who have submitted illustrations for our selection. Suitable colour photographs have been very difficult to obtain. We are especially grateful to: W. A. Coons, Esq., of the Union Pacific Railroad Company, for his help in obtaining colour transparencies from the United States, and to: P. J. Bawcutt, Esq., The Norwegian State Railways and The Swiss Federal Railways, all of whom have made special colour transparencies for this book. The Canadian National Railways, The Canadian Pacific Railway Co. and Messrs. J. Stone & Co., Deptford, have been most generous in allowing us to use their colour transparencies and art work.
Frank Garnham drew the line diagrams.
CHAPTER 1
Diesel Railway Traction
by J. M. DOHERTY
Part I. Engines
BASIC REQUIREMENTS
The exacting and often conflicting nature of the demands made on diesel traction engines employed for main line railway service, present the engine builder with a number of difficult problems. Failure in service can cause severe dislocation to traffic, and in order to secure maximum availability the engine must be capable of working for long periods between overhauls with the minimum of attention. A high degree of robustness and durability is therefore required.
Service demands create wide fluctuations in speed and power output, and engines may be required to work at or near their maximum capacity for long periods. Furthermore, severe limitations of weight and space are often imposed. To facilitate overhaul and servicing, careful attention must be given to accessibility, and this is intimately linked with the general design of the locomotive or railcar in which the engine is to be installed.
For low-powered locomotives which are not subjected to severe weight limitations, a robustly constructed low-speed engine, naturally aspirated, is often preferred. An engine of this type gives exceptionally long life coupled with low maintenance costs. A more difficult problem arises in the case of engines required for intensive duty, and subjected to severe limitations with regard to space and weight, such as occur in high-powered diesel-electric locomotives. In these cases it has become necessary to adopt every available means for improving the power-weight ratio even when this entails an increase in cost and complication. The principal problem facing the engine builder is to meet these exacting requirements, without sacrificing reliability or unduly increasing operating expenses.
The following types of engines are employed for traction duty:
(i) Low-powered engines operating at 600–800 r.p.m. suitable for shunting (switching) and low-powered freight locomotives.
(ii) High-duty, low-speed engines, operating at 600–800 r.p.m. provided with pressure chargers (see page 31) and sometimes with intercoolers (see page 31), suitable for high-powered locomotives where ample space is available.
(iii) Moderate speed engines operating at 800–1,200 r.p.m. with or without pressure charging according to requirements, suitable for both moderate and high-powered locomotives.
(iv) Moderately powered, high-speed engines used for railcars, operating at 1,500–2,000 r.p.m sometimes provided with pressure charging.
(v) High-speed engines operating at 1,200–1,600 r.p.m. provided with pressure charging and intercooling. Used in high-powered locomotives and diesel trains of advanced design.
CONSTRUCTION
Camshafts may be one or two in number, depending on the design of the engine. The drive from the crankshaft is through a train of helical gears, or by means of a duplex roller chain incorporating a device which automatically maintains the chain tension. In addition to actuating the inlet and exhaust valves, the camshaft also drives the fuel pumps and engine governor.
Connecting rods are steel stampings or forgings, the small ends having bronze bushes, press fitted, working on floating gudgeon pins, which are prevented from moving endways in the pistons by means of circlips.
The crankcase forms the principal structural member of the engine, and must be very rigidly constructed to resist distortion and preserve the alignment of the crankshaft bearings. The bottom part is usually made separate from the upper part, being structurally integrated with it to form the engine bed, which incorporates the lower halves of the crankshaft bearing housings (Plate 1A, page 41).
Alternatively, the bottom part may act merely as an oil sump. With this type of construction the crankshaft is underslung, the upper halves of the bearing housings forming part of the upper portion of the crankcase (Plate 1E, page 41). Whichever type of construction is used, a rigid assembly is secured by locating the bearing caps sideways in the crankcase. Additional security is sometimes provided by means of cross ties consisting of long bolts which pass through the crankcase and bearing caps.
The cylinder blocks may be integral with the crankcase or form separate units attached by means of studs (Plate 1D, page 41). Crankcases are constructed of cast iron or aluminium alloy but for the larger type of engine an all-steel fabricated construction is often preferred, in which the transverse members are sometimes steel castings.
In the tunnel-type crankcase used both by Maybach and Saurer, the crankshaft is supported in roller bearings mounted on the crankshaft webs which are circular in shape. The crankcase is of cast iron or fabricated construction, and forms a tunnel-like structure surrounding the crankshaft, closed at the bottom by the oil sump. A short and stiff crankshaft can thus be incorporated in conjunction with a very rigid supporting system.
Another type of construction is used by Sulzer Bros, in which the fabricated crankcase is extended at one end to form a bed for the electric generator. The crankcase extends above the centre line of the crankshaft, and incorporates deep U-shaped bearing housings. Massive bearing caps are let into the housings and held firmly in position by the cylinder block, no studs being used.
Crankshafts are generally steel forgings, hardened and ground on the wearing surfaces, with separate balance weights bolted to the webs. A vibration damper is frequently mounted at the free end to damp out torsional vibrations. Four-, six- and eight-cylinder V-type engines are inherently unbalanced, and require the addition of secondary balancing systems, gear driven from the crankshaft.
Crankshaft and big-end bearings are usually of the steel-backed precision type, in which a thin layer of lead–copper bearing metal is backed by a steel shell. Such bearings, which do not require hand fitting, are non-adjustable and must be scrapped when worn. One of the crankshaft bearings is generally designed to locate the crankshaft endways, and is provided with thrust faces which bear against the webs of the adjacent cranks.
Cylinders up to eight in number may be arranged vertically (Plate 2, page 42) or horizontally in line, the latter type of construction being suitable for underfloor mounting in railcars. When more than this number of cylinders are required, the V-type of construction is generally adopted, the angle between the cylinder banks ranging from 45° to 90° (Plate 3, page 43).
The cylinders in the opposing banks may be staggered so that the two opposing connecting rods can work side by side on a common crank pin. This arrangement is used by English Electric, Mirrlees, Crossley, M.A.N., Daimler and Deutz. Alternatively, the cylinders in each bank may be in line with those in the opposite bank, thereby enabling the overall length of the engine to be reduced. When this is done the connecting rods are constructed on the fork and blade principle, or an articulated construction is adopted which causes the stroke of one piston to be slightly greater than the opposite one. The fork and blade construction is used by Paxman and Maybach, but most European builders employ the articulated arrangement.
By increasing the angle between the banks to 180° the horizontal twin bank engine is produced, which is suitable for underfloor mounting in high-powered rail-cars. The vertical twin bank engine developed by Sulzer has two parallel crankshafts driving the armature of the electric generator by means of step-up gearing so that it revolves at about 1½ times the engine speed.
The Napier Deltic engine, originally developed for fast motor-boats, consists of three banks of opposed piston two-stroke engines, arranged in the form of an inverted triangle, with the three crankshafts located at the corners. The connecting rods are of the fork and blade pattern. A train of gears is used to couple the three crankshafts together, and drive the main generator. The gear train also provides drives for the auxiliary generator, centrifugal type scavenger blower, fuel pumps, etc. (Plates 4 and 12A, pages 44 and 70).
Another type of opposed piston engine has been built by Fiat, in which there are four banks arranged in the form of a square with the crankshaft at the corners. Each bank contains four cylinders, and the crankshafts are coupled together by gearing.
Cylinder heads containing the fuel injector, inlet and exhaust valves, are made of cast iron or aluminium alloy, and are attached to the cylinder blocks by means of studs. When single inlet and exhaust valves are used, the inertia of the valves and valve operating mechanism may be considerable, particularly at high speeds. Most makers, therefore, provide two inlet and two exhaust valves per cylinder, when the bore exceeds seven inches. Maybach provide six valves per cylinder. The valve rocker gear for each cylinder is mounted on the cylinder head (Plate 1C, page 41).
Cylinder liners of hard, close-grained cast iron, often specially treated to reduce wear, are inserted in the cylinder blocks, where they are held firmly in position by the cylinder heads. Wet type cylinder liners are in direct contact with the cooling water, and at the lower end, a sealing ring prevents the leakage of water into the crankcase. Dry type cylinder liners are press fitted into circular housings formed in the cylinder blocks (Plate 1B and D, page 41).
Pistons which are cooled by oil under pressure are frequently constructed of cast iron. In most other cases aluminium alloy, which possesses good heat conducting properties, is used, and effectively dissipates the heat generated by combustion.
The pistons are provided with three or more cast iron piston rings which retain the compression and prevent leakage. In addition, two or more rings with oil retaining grooves are provided to distribute the lubricant, and scrape the cylinder walls on the downward stroke, so as to prevent lubricating oil entering the combustion space. One of these rings may be located just below the compression rings and the other in the piston skirt.
DEVELOPMENT
The first internal combustion engine to use an injection system in which the fuel oil was forced into the combustion space under pressure from a pump, was constructed in 1890 in accordance with the patents of the English inventor Akroyd-Stuart, thus anticipating by many years the system of fuel injection which was ultimately generally applied to diesel engines. This engine was developed by the firm of Richard Hornsby & Sons of Grantham, under the name of the Hornsby-Akroyd oil engine, and in 1896 a small internal combustion locomotive was constructed incorporating an engine of this type.
The Hornsby-Akroyd engine employed a comparatively low compression ratio, so that the temperature of the air compressed in the combustion chamber at the end of the compression stroke was insufficient of itself to initiate combustion. In order to achieve this, combustion took place in an unjacketed combustion chamber, communicating with the cylinder through a passage, which prior to starting was heated by a blowlamp, and afterwards maintained at the required temperature by the heat generated during combustion.
The first compression ignition engine designed so that the temperature of the air compressed in the combustion space was sufficient to