Papa's Wood Shop: Simple Woodworking How-To and Project Plans for Beginners
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About this ebook
Novice and beginning woodworkers find learning woodworking techniques well worth the effort and it’s fun but also time consuming. If you want to jump in quickly and start building functional projects for your home using simpler methods, Papa's Wood Shop Book 1 is for you. In this first book of the series there are four attractive and functional projects you can build using consumer brand tools you may already have. For each project there are photos, concise instructions, materials lists, drawings, and even exploded views to help with assembly. And future books in the series include a dozen more projects for home or office and much more. Read more about it below.
If you’re like me, your first question is “how can woodworking be simplified and why?’ The “why” is easy. To succeed as a one-person woodworking business for over 20 years you have to meet the needs of your customers with quality cabinets and furniture built promptly while making a profit. Over the years I developed many methods that made the job of building cabinets and furniture easier and faster while maintaining the quality that pleased my customers and increased profit for my woodworking business.
The “how” is not as easy. Simplifying is not about cutting corners or creating poor quality, not if you want to keep customers happy and coming back.
Each method you change to make things simpler has to be weighed against its impact on the overall quality, but it can be done.
And, it turns out these methods work even if you aren’t a professional. I used them to build projects in my home after retiring from the woodworking business. Now you can use them to build quality cabinets and furniture for yourself, family members and friends.
There are woodworkers who frown on some of these methods and even view some as shortcuts leading to poor quality. After serving hundreds of customers in Tampa, Florida and Austin, Texas, I know that’s not true. I never got calls about the quality of my work and most of my business was generated by word-of-mouth referrals.
Over the years I used traditional methods on some projects but as my business grew I simplified my methods, consistently maintaining high quality. The main objective of my simplified methods is to make building cabinets and furniture easier, faster, and safer. This doesn’t mean you stop honing your woodworking skills but to me the most important thing is to get a quality wood project completed. Your skills will improve as you build more projects, as is always the case with practice. If you feel the same way, this book and the series are for you.
Papa's Wood Shop Book 1 guides you through building four projects using low cost, consumer level power tools available at home improvement and department stores. I built every project in this book using these tools - and so can you! I share all the methods I learned in complete detail and also specific projects including photos, concise instructions, a materials list, drawings, and even exploded views. Everything you need to build the project yourself even with inexpensive, consumer brand tools.
A. William Benitez
From age twelve I spent my summers and weekends working with my dad, a general contractor, building homes and buildings. I contracted my first home at age nineteen and built my own home by age twenty. I’ve operated one-person businesses for more than 30 years. Twelve years of my life were spent working for local government managing federally-funded housing programs. I started as an inspector with a three month assignment and left as Director of Community Improvement with 78 employees twelve years later to do writing and consulting. Writing, Publishing and Consulting I established Rehab Notes Library, a publishing company that published a monthly newsletter (Rehab Notes) with subscribers in all 50 states, Canada and England and nine books on housing related topics. I also did consulting and public speaking on housing related topics for agencies and organizations in cities across the country. After 1980 when most federal funding was pulled from housing activities, I took advantage of my construction and business experience and started a handyman and woodworking business. Over Twenty-Five Years of Woodworking For over twenty-five years, first in Tampa, Florida and then in Austin, Texas, I built hundreds of small and large cabinet and furniture projects for individuals, companies and government agencies. During these years I began writing books about my experiences. Positive Publishing My company, Positive Imaging, LLC at http://positive-imaging.com, does what I call positive publishing for my books and the books of other authors. To date I've published over a hundred print and ebooks and presently have several books in various levels of completion.
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Book preview
Papa's Wood Shop - A. William Benitez
Bookcases
Laundry Room Cabinet
Laundry Room Counter
Corner Cabinet
Simplified Project Drawings
Bookcases
Laundry Room Cabinet
Laundry Room Counter
Corner Cabinet
Simplified Methods
Working With Plywood
Ripping Plywood Sheets
Cross-Cutting Plywood, etc.
Sliding Compound Miter Saw
The Table Saw
Joinery
Biscuit Joiner Overview
Rabbeting For Backs, etc.
Using Nails as Joinery
Drilling The Shelf Pin Holes
Covering Plywood Edges
Plywood Edges Are Ugly?
Applying Plywood Veneer Edging
Solid Wood Edges For Tops
Attaching Table Edge Moldings
Laminating Surfaces
Laminating Tops and Surfaces - Part 1
Laminating Tops - Part 2 - Edges
Making and Installing Doors and Drawers
Making and Installing Cabinet Doors
More On European Hinges
Making and Installing Drawers
Finishing Projects
Staining Wood Projects
Applying The Final Finish
Spraying Finishes
Power Tool Safety
Power Tools
Table Saws
Sliding Compound Miter Saw
Circular Saw
Saber Saw
Band Saw
Finishing Sander
Random Orbit Sander
Belt Sander
Router
Drill Press
Biscuit Joiner
Dremel Rotary Tool
Pneumatic Nailers
Final Notes
Woodcarving
Note About My Shop
Hand Tools
About Bill
Disclaimer
Other Books By A. William Benitez
Preface
This how-to book is the first of a five-book series especially for beginning and novice woodworkers alike. In it, I’ve drawn upon more than twenty-five years of experience as a professional woodworker to jumpstart the beginner or novice who wants to quickly start making useful, beautiful projects for the home or office. You’ll learn to work safely with affordable consumer level tools readily available from big box or home improvement stores. And you’ll feel the satisfaction of having made functional projects that you’ve customized to your own space.
Using the methods and details in this book and the rest of the series, even someone with limited skills and inexpensive consumer level tools can build cabinets and furniture.
Book 1 contains four attractive and functional wood projects complete with materials lists, photos, drawings, exploded views, detailed instructions, and tool usage information, everything needed to build the projects as described or alter them to your needs and taste. In addition to suggestions on how to change the projects easily, I’ll answer email questions at bill@papas-woodshop.com . I built every one of these projects in my small back yard shop using consumer level power tools, so I believe you can build them also by following my instructions and asking for help if needed.
If you’re an avid reader of woodworking information as I am, some of my methods may surprise you. What’s important is that they work, and I used them to operate a successful woodworking business for over 25 years and in my home shop for another 20 plus years. They work for me, and I know they can work for you.
Book 2, 3, 4 and 5 in the series, will contain four more complete projects each that you can build for your family and friends. For each project you’ll find step-by-step instructions, detailed materials lists, precise working drawings and exploded views to guide you. You’ll also learn the best methods to use the tools specified for each job, so that you’ll be creating efficient, safe habits as you learn.
I hope you find this first book on building wood projects of real value. I look forward to your questions and comments at bill@papas-woodshop.com . Thanks.
Introduction
Four complete and simplified how-to plans of wood projects for your home await you in this book. A photo, materials list, drawing, exploded view, and detailed instructions are all included with each project and the information is supported by access to me at: bill@papas-woodshop.com .
Even though I spent years building hundreds of projects for customers in my professional shop, these four projects were designed and built for our home in my back yard shop. Almost all of the tools used to build the projects were inexpensive consumer brands.
You can use the project plans as is to build the projects or change them to suit yourself as I encourage and coach you to do throughout the book. With a little effort, you can personalize each project.
Most of the projects are either still in our home or were in our home when I first designed and built them. They were all built using the simplified methods of woodworking that I developed over many years.
The project plans include an introduction describing my basic design idea, the purpose of the project, details on how to build it, and some ways to change it to fit your ideas. I sincerely believe that you can build all of these projects with basic woodworking tools, limited skills, and careful reading of the instructions.
For now, check out your favorite of the four projects and build it yourself. The concise instructions will guide you and provide an excellent experience for future designs. If you have any questions, I am as close as your email. Just send any questions to bill@papas-woodshop.com and I will answer as promptly as possible.
Because this is an ebook version some of the drawings and materials list may appear too small on some ereaders. To resolve that problem all the drawing pages and materials list will include links to a pdf version that you can view on a larger screen or download and print in a full letter size page.
Check out the list of cabinets and furniture below and select the ones you want to build. The list of detailed wood project how-to instructions include:
Bookcase and Bookcase Wall
Whether you need a single bookcase or an entire wall of bookcases for an office or reading room, this plan will help you to create it in any location.
Laundry Room Cabinet
This cabinet stores everything needed in any laundry room and is easy to build and install.
Laundry Room Counter Top
A great work surface for over front loaded washer and dryers. It’s a large work table that can be easily removed to work on the equipment.
Corner Cabinet
A perfect fit for the end of a hallway as in the photo but would fit well in almost any corner of your home.
The Simplified Projects
I designed and built all the projects in this book for our home. Barbara had the original idea and then I ran with it and completed the design. I made all of them after retiring from the woodworking business and using consumer level tools. There are six projects in this book and five of them remain in our home. We gave the bookcase to a friend who now has it in her home.
Each project includes a photo, detailed instructions, a materials list, drawings, and a 3D exploded view. The detailed drawings are all in the Drawings section, and each project refers to them. Remember the link on each drawing page opens a pdf file that you can view or print.
Throughout the instructions small drawings and photos appear to help you better understand exactly how to make each project. In addition you can email me at bill@woodworking-simplified.com with any questions and I will respond as promptly as possible.
The Bookcase
Bookcases are the first project in this book because they are so functional and can be built and used in so many ways. I first came up with this basic design many years ago when I was contracted to build bookcases throughout the home of a book collector. Every wall in almost every room was to have bookcases. I had to come up with a design that was not only functional but also economical.
Purchasing ready-made bookcases to place side by side was not an option because they wanted the bookcases to fit the walls evenly. Measuring and building them to fit was the only way. That’s the beauty of this design; it’s attractive, functional, easy to build, and economical being built from a single sheet of hardwood plywood.
I first built it for my home a dozen years after the original bookcase job. After spending more than a dozen years at the end of a hallway, it was replaced by a corner cabinet, for which instructions appear later in this book. The bookcase lives on in the living room of our good neighbor where I photographed it for this book.
The bookcase has adjustable shelves and is easy to build. The same methods work for an infinite variety of bookcase designs. Variations are limited only by your creativity and your needs.
Following the materials list is complete and concise step-by-step instructions on how to build the basic bookcase just exactly as designed. Nevertheless, study the complete drawings and the exploded view before cutting the parts, so you understand how it comes together.
After the detailed drawings, I describe many potential variations for the bookcase. You can use these variations or others to make the design fit your decor.
The last section is how to make the design into a continuous wall of bookcases to fit any wall, even one with a window. Be sure to check it out. The materials list for the bookcase appears on the next page and a larger version of the materials list is at: http://papas-woodshop.com/bookcasematerialslist.pdf
The drawings are in the Drawings Section and they show all the parts on the materials list making the instructions easier to understand. With the drawings, you will not only identify every part but also where it fits in the assembly.
While the bookcase, as designed, is built from a single sheet of ¾ inch plywood, the one in the photo requires one more piece. This piece is the plywood back of ¼" plywood. Even though it appears on this bookcase, it’s not necessary and increases the cost. This design is sufficiently stable and looks better without the back.
The bookcase in the picture was built using oak plywood, but you can make yours using maple, cherry, ash, walnut, etc. You can also build the bookcase using solid wood from inexpensive white pine to many of the much more expensive hardwoods.
I prefer using plywood because it’s more stable and less expensive. It also works better for these simplified methods. I suggest plywood for your bookcase as it has a nice appearance when used with edge veneer.
The dimensions I selected were based on several factors. First and most important, it was designed to fit the space at the end of the hall. That is the unique advantage of custom-built projects. Secondly, the depth is only 9 ¼ inches because I like how the books look on a shallower bookcase, and it allowed me to make the entire thing from one sheet of plywood.
Cutting plywood can be difficult for various reasons. The most significant is