Shop-built Edge Sander

Any tool that can help take the drudgery out of sanding is a welcome addition to most shops. A large edge sander is a perfect example. But many of us don’t have the funds for an expensive, dedicated stationary tool like this. So when our design team proposed this shop-made version built from common materials and hardware, I knew we’d hit the jackpot for both practicality and affordability.

PACKED WITH FEATURES. Just because this edge sander is “shop-built,” doesn’t mean that it skimps on features. From its precision tracking system to its fully adjustable sanding table, this sander has everything you’ll need to get perfect results.

In addition, the 1-hp motor is up to any task thrown at it. And a convenient dust hook-up for your shop vacuum or dust collection system means clean up is virtually nonexistent.

So go ahead and read on to see how you can add this tool to your shop. Instead of feeling dread, you’ll be excited the next time a sanding job comes up.

Start with the BASE

A tool as large as an edge sander requires a sturdy base. This sander is designed with a pedestal base that provides that solid foundation.

The majority of the parts for this sander are made from birch plywood, as shown above. And where possible, it’s assembled using simple butt joints held together with glue and screws. A molding treatment around the bottom of the base adds more rigidity, as well as a decorative touch.

I began bysize after the glue cures. The panels can simply be cut to final size.